CCS2 Plug 63/80A

The Voldt® CCS2 Plug supports a rated voltage of 1000V DC and current levels ranging from 80A up to 250A. This wide range makes it compatible with different high-power DC charging setups. With low contact resistance (≤0.5 mΩ) and advanced ultrasonic terminal welding, it ensures efficient power transfer with minimal heat buildup. The result is a plug capable of handling both everyday fast-charging needs and higher-demand applications.

In practice, the Voldt® CCS2 Plug is designed to work reliably in real-world conditions. Its mechanical lifespan exceeds 10,000 mating cycles, ensuring long service life even with frequent use. Furthermore, the plug features real-time contact temperature monitoring, preventing overheating and extending operational safety. These design aspects make it a dependable solution for modern EV infrastructure.

With a casing protection of IP55 when unplugged, IP67 plugged in and an operating temperature range from -30°C to +50°C, the CCS2 Plug 200A is suitable for outdoor environments across Europe. Whether used in public fast-charging stations or professional fleet applications, it provides the durability and stability required for intensive use. The product’s TÜV, CE, CB, and UKCA certifications confirm its compliance with international safety and quality standards.

The Voldt® CCS2 Plugs is built with multiple safety measures, starting with real-time temperature monitoring at the DC contacts. This system reduces the risk of overheating by continuously checking thermal conditions during charging. Additionally, ultrasonic terminal welding reduces resistance close to zero, minimizing hotspots and ensuring consistent current flow.

The casing is constructed from thermoplastic materials with a UL94-V0 flame-retardant rating, adding protection against fire hazards. Combined with copper alloy silver-plated terminals, the plug ensures reliable electrical performance while resisting wear. The IP67 rating protects against dust and water ingress, essential for safe outdoor use in all weather conditions.

Voldt® emphasizes long-term reliability: the CCS2 Plugs is rated for over 10,000 mating cycles and withstanding voltage up to 3500V. These characteristics confirm its robustness under repeated, high-power use. The product has been certified by TÜV, CE, CB, and UKCA, ensuring compliance with European and international safety benchmarks.

The Voldt® CCS2 Plugs offer exceptional durability, with a mechanical lifespan exceeding 10,000 mating cycles. This means it can withstand years of repeated connections and disconnections without loss of performance. The plug’s insertion and withdrawal force is kept under 100N, balancing secure connectivity with ease of handling.

Its materials have been carefully chosen for longevity: a thermoplastic outer casing, TPU cables in multiple diameters, and copper alloy silver-plated terminals. These components resist wear, mechanical stress, and environmental conditions. The product’s UL94-V0 flame-retardant rating and IP67 protection add further resilience.

Operating across temperatures from -30°C to +50°C, the plug is suitable for varied climates. Its robust construction, combined with certification from TÜV, CE, CB, and UKCA, ensures dependable use in both commercial and private charging networks. For users seeking a long-lasting and low-maintenance fast-charging connector, the CCS2 Plugs are a proven solution.

The Voldt® CCS2 Plugs are supplied with a 3-year product warranty, covering defects in materials and workmanship. Beyond this, customers benefit from Voldt®’s service guarantees, which include free same-day shipping, 100 days of trouble-free returns, and a 3-year extended warranty policy applied across the brand’s product portfolio.

These conditions reflect Voldt®’s confidence in European manufacturing standards and the durability of its charging components. By combining strong warranty terms with flexible return options, Voldt® ensures a risk-free purchase experience.

The CCS2 Plugs are part of a wider range of certified charging solutions designed and produced in Europe. Each item undergoes rigorous testing for safety and reliability before shipping. This, combined with customer-focused service policies, ensures that every buyer receives both technical performance and peace of mind.